AC Frequency Conversion HTHP Jigger Dyeing Machine Giant 1000kg -
3200kg For Fabric
GR1000 type jigger has different models(2000, 2200, 2800, 3000,
3200) for user to choose.
This machine is applied for front-back finishing and drying
cotton,hemp,chemical fabric under high temperature and high
pressure. Widely used for printing & dyeing industries small
amount,multi kinds, combined of desizing, boiling, bleaching and
dyeing process. Advanced design, reasonable structure, widely use,
safety operation, easily maintenance.
This machine is composited of driven box,dye tank,electrical
control cabinet,pipeline and output frame(optional parts).
Machine size (L is roller surface width): 5100mm
Max fabric working diameter: 1200mm
Max fabric working width: L= 2400mm
Working temperature: 140℃
Main cylinder diameter: Φ300mm
Liquor ratio: 1:3
Cell body volume: 300L-600L
Machine weight: about 8T
Motor power: based on fabric width
Fabric running speed: 10--120M/min
Fabric tension arrange: 10—70kg/M
- The total machine adopts computer CAD added design; CAM added
amylases, high precision manufacture.
- The total machine adopts AC frequency conversion (servo) drive to
control fabric tension and speed. The whole control system is with
big adjustment range, reliable operation, low failure rate, low
- Constant line speed,constant tension online control, primarily
eliminate aberration,color cast during dyeing process; accurate
temperature control fit different technological parameter request.
- Precise temperature control fit different technological parameter
request, overhead warming and warm-keeping device to ensure warming
rate and improve produce efficiency.
- In the machine electrical control system designed with automatic
reversing,passage counting,length counting,passage full automatic
stop or changed into automatic manipulate function.
- The whole machine equipped with overhead floodlight for convenient
operation and maintenance.
This system cans automatic charge according to technology request
to reduce fabric front and back chromatist and improve yield.
- Transmission mechanism
The whole machine drives by two AC motors through pulley drives
gear reducer, reduction box and cloth roller connected by
flexibility coupling, this type separating structure is easy to
operation, dismantling and installation.
2. Dye vat
Dye vat is made of 1Cr18Ni9Ti stainless steel, the dye vat adopts
double bottom roller to drive, extend the time of fabric in the dye
liquor,increased fabric dyeing efficiency; cell body center
installed velocity measurement roller which can measure speed,count
length,check fabric tension；cell body bottom installed dye liquor
circulation device to make inside temperature and liquor stirring
evenness and remove fabric crosswise chromatist.
3. Width expansion frame
In order to prevent wrinkle during dyeing process, install spring
type width expansion frame inside the cell body；width expansion
frame is made of stainless steel, composited of swing arm, width
expansion roller, cloth guide roller, tension spring etc.
Tension spring is made of 4Cr13, with good mechanical
characteristic and corrosion resistance.
4. Water, steam pipe system
Inflow parts is composited of water inlet, water inlet spray and
mating valves, user can control according to actual inquiry.
Total machine steam pipe is mainly composited of cell body thermal
insulation coil, cell body direct heat pipe and mating valves；cell
body direct heat pipe is automatic controlled by pneumatic thin
5. Output mechanism(selective purchasing part)
Total machine output has two types: cross arm output and A frame
driven output, user choose any type.
Cross arm output installed in the total machine, composited of
cross arm, motor, cylinder, rubber roller, output motor thought
worm wheel retarding mechanism to drive rubber roller, then rubber
roller hold down the A frame rolling roller to friction output.
“A” frame output is composited of drive frame, motor reducing
box,universal joint cross, A frame etc.